At AM Boilers, our tube manipulation services deliver precision bending, forming, and cutting for boilers, economizers, HRSGs, and heat exchangers. Backed by advanced CNC-controlled mandrel benders and a specially designed automated machine for decoiling, straightening, chipless cutting, and bending copper tubes into long U-shapes, we ensure absolute accuracy and repeatability. Whether you need U-bend fabrication, coil winding, or complex multi-bend assemblies, our experts guarantee seamless integration and minimal distortion to extend your system’s life.
.png)
Our inspection protocols for manipulated tubes include laser measurement of bend angles, wall‑thickness gauging, and material hardness checks. We perform visual and dye‑penetrant examinations to detect micro‑cracks or ovality that could compromise sealing and heat transfer. Each tube assembly undergoes pressure testing to validate leak‑tightness and conformity to your design specifications—delivering confidence before installation.
At AM Boilers, mobile tube shop teams are ready for immediate deployment aboard vessels or on industrial sites. We carry portable bending machines, pipe cutters, and expander tools to replace or rework damaged tubes swiftly. From repairing collapsed bends to re‑rolling flanges and remaking U‑tubes, our crews restore your heat‑exchange circuits without prolonged downtime—available 24/7 across the GCC.
Regular maintenance of tube bends prevents thermal stress, thinning, and premature wear. We inspect for ovality, fatigue, and wall degradation before failures occur. Our approach ensures long-term efficiency, fewer breakdowns, and safer operation.
CNC Mandrel Bendingfor precise bends with minimal ovality
U‑Tube Fabrication in stainless steel, alloy, and carbon steel
Coil Winding & Bundlingfor economizers and superheaters
End Preparation & Flaring for leak‑proof connections
Cutting & Bevelling to exact lengths and weld‑ready edges
NDT‑Tested Joints including dye penetrant and pressure checks
Custom-designed heating coils fabricated to meet thermal process requirements.
Fabrication of complete tube panels for boiler and economizer retrofits.
Complete tube panel fabrication and custom heating coils for precise thermal performance.
Skid-mounted and modular assemblies tailored for seamless integration.
